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How To Drill A Hole In Plastic | 7 Best Effective Ways

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Are you finding the solution for how to drill a hole in plastic? You have to come to the right place. We will provide a brief guide to drill a hole in plastic in this article. Working on plastic can be a daunting task for you if you usually work with brick, wood, or metal materials for your DIY projects. But not anymore. After reading this article, that will be a piece of cake for you. 

Drilling a hole in plastic is not a task you should be afraid of. Just follow the following steps: 

How To Remove A Drill Bit From The Wall
How To Remove A Drill Bit From The Wall | Alldrillsets.com

How To Drill A Hole In Plastic

  • Use a flat surface to support the plastic you are going to drill. 
  • Hold the plastic down using clamps. 
  • Use a pen and masking tape to mark the center of the hole 
  • Use an HSS drill that has been used before and therefore slightly dull
  • Hold your 90 degrees (perpendicular) to the plastic
  • Set your drill to a medium speed 
  • Let your drill sink through the material without applying much force. 
  • When the drill breaks through, maintain the support with the surface. 
  • Please don’t stop the drill before pulling it out from the workpiece. 

If you follow the above steps carefully, you can drill a plastic without breaking it. Let’s discuss those topics in brief:  

1. Support the plastic

Plastic sheets are flexible and bend if you don’t support them properly, which adds stress to the surface.  And this stress can cause the surface to break when you try to drill a hole through the plastic sheet. 

You can use a stiff board underneath to reduce the stress on the surface. You can also cut off an old piece of plywood or scrap wood for larger sheets. That will support the plastic sheet and allow you to drill into this as a sacrificial piece and will reduce the chance of breaking the workpiece. 

2. Hold The Plastic Down Using Clamps.

Along with supporting the plastic, you should clamp the workpiece down to stop it from moving around when you drill holes through. Ensure to spread the clamping force over the whole workpiece to reduce stress on the surface.  And avoid camping the plastic sheet too firmly as this can break the sheet. 

3. Use A Pen And Masking Tape To Mark The Center Of The Hole

Most plastic comes with a protective film to prevent any marks or scratches during shipping or storage.  You can write on this, but it is better to avoid marking holes centers or cutting lines on the protective film because it can be hard to see and rub off.

Use Pen And Masking Tape Marking The Hole
Use Pen And Masking Tape Marking The Hole | Alldrillsets.com

It would be best to use a pen and masking tape to mark the center of the holes before drilling through the plastic sheet.  Do not scribe or punch as this could break the surface before you even start drilling, and the tape will prevent chipping when you begin to drill the hole.

It’s an excellent idea to use masking tape on both sides of the sheet to prevent chipping when drilling holes into plastic.

4. Use An HSS Drill That Has Been Used Before And Therefore Slightly Dull

You should use a high-speed drill that has been used at least once before. 

You need a sharp drill bit, not necessarily to be new. Drilling holes in plastic creates heat and sometimes melts through the material instead of drilling a clean hole; using an ideal drill reduces the heat.

If you use the right speed and feed rate, you can avoid heat building up on the surface. You should set your drill to a medium speed, apply slight pressure, and allow the drill’s weight to push the drill bit into the material without adding too much stress.

The formula below is a good thumb rule for drill settings for plastic. 

RPM (Revs per minute) = SFM (Surface feet per minute) X (3.82/Drill Diameter) 

The SFM for plastics is: 100rpm – 300rpm 

For example, the speed for drilling a 10mm hole through a plastic sheet will be: (3.82/10) x 300 = 115 RPM

Most cordless drills’ torque is between 0-1900 rpm, and set the proper rpm for drilling into plastic requires a bit of finger adjustment on the trigger.

You can use a medium trigger position to start and released the trigger slowly until you get to roughly the right speed. 

For your reference, here’s a list of approximate speeds for the market-leading cordless drills:

  • Dewalt 0-1750rpm
  • Milwaukee 0-1800rpm
  • Bosch 0-1800rpm
  • Hikoki 0-1400rpm
  • Festool 0-1500rpm
  • Metabo 0-1800rpm
  • Makita 0-1300rpm
  • Draper 0-1350rpm
  • Einhell 0-1800rpm
  • Erbauer 0-1450rpm
  • Worx 0-1600rpm

5. Hold Your 90 Degrees (Perpendicular) To The Plastic

When drilling the hole through the plastic, you should keep the drill upright or at 90 degrees to the surface and DO NOT move around too much. 

Holding the drill steady will help keep the hole straight through the plastic and keep the spot around and correct.

Let the drill do the work, not your force.  With the speed set and using an ideal drill bit, the plastic should cut cleanly. 

If the cat is not clean, try adjusting the speed of the drill, but do not go too fast, which can raise the surface temperature, and the plastic can melt.

As the drill comes to the bottom of the hole, lessen the pressure to cut through the other side and avoid chipping.

After cutting through the plastic, keep the drilling and gently withdraw from the hole.

6. How To Drill Near The Edge Of A Plastic Sheet?

Like most materials, drilling near an edge is tricky, but this is more challenging with plastic, as the stresses from drilling a hole through the plastic can easily crack the sheet.

You should keep the hole’s edge at least twice the material thickness from the edge of the plastic. 

Suppose you are drilling into a 15mm thick sheet, the edge of the hole should be 30mm for any edges of the sheet.

7. How To Drill Deep Holes Into A Plastic

Drilling deep holes need a ‘peck drilling’ technique to allow proper chip clearance and heat dissipation.

Simply put, you have to push into the material and release it step by step, rather than drilling at once.

The drill bit must not travel more than 3 or 4 times the drill diameter before you withdraw to remove the swarf and reduce heat build-up.

Useful Tools To Drill A Hole In Plastic

Now that you know how to drill in plastic, here are some tools to assist you. 

Useful Tools To Drill A Hole In Plastic
Useful Tools To Drill A Hole In Plastic | Alldrillsets.com

GOXAWEE Rotary Tool Kit with MultiPro Keyless Chuck and Flex Shaft

It comes with 3 Jaw Universal Chuck that can apply better stability on your projects, allows you to effortlessly and quickly change accessories on the Rotary machine tool freely. You will get 140 attachments and accessories with the package. You can use this kit on various materials, and drilling on plastic is just a piece of cake. 

 DEWALT Corded Drill, 8.0-Amp, 3/8-Inch

Dewalt is the most popular brand for drill. The corded drill from Dewalt has8-amp motor that delivers high performance in heavy-duty applications. It has a 3/8-inch all-metal, ratcheting, keyless chuck for more excellent bit retention of the corded drill. The drill has 0-2,500 rpm with a VSR trigger for versatility in drilling and fastening applications. For your plastic drilling operation, this is an excellent choice. 

Dewalt Dwa1184 14 piece Set Black Oxide Coated Hss Twist Drill Bit Set.

The DEWALT 14-Piece twist drill bit set comes with Black Oxide coated finish that provides and prevents walking. The Parabolic flute design can improve chip ejection in metal and wood drilling applications. HSS bits are essential for drilling a hole in the plastic, and this set from Dewalt is ideal for that purpose. 

Professional Titanium Twist Drill Bit Set

This is a high-strength drill bit set that comes in a non-slip design. The titanium coating ensures long life and is suitable for drilling holes of Stainless plastic, steel, wood that are low hardness. Suppose you are a model worker, then you will love this set. If you have this set in your home, you would not need any other bit to drill a hole in the plastic for a long time.

Conclusion

We hope the article has provided all the information you need to know to drill a hole in the plastic. For efficient work, you can use the tools from our list. Pick the correct drill and the right bit, follow the steps correctly, and you are all set—best of luck with your next project. See you in another tutorial. 

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